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Tolerances and measurement

What holds as cast, what has to be machined, and how it is verified.

Die casting tolerances to ISO 8062 are a starting point, not a promise. Casting gives you a tolerance; if the drawing calls for tighter, the face has to be machined — which means machining allowance, which is metal you pay for and machine time you pay for. Knowing where the line runs is not a technical detail, it is a cost decision.

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Tolerances and measurement

1 av 11 bekreftet
Tolerance grade as cast
Oppgis på forespørsel
Tolerance grade after machining
Oppgis på forespørsel
Tightest tolerance on a single dimension
Oppgis på forespørsel
Documented example — critical tolerances as cast
Garden equipment bracket: bearing fit and pressure tightness held as cast, with no subsequent machining
Surface roughness as cast
Oppgis på forespørsel
Surface roughness after blasting
Oppgis på forespørsel
Measuring equipment
Oppgis på forespørsel
First article inspection (FAI)
Oppgis på forespørsel
Measurement report on delivery
Oppgis på forespørsel
Pressure tightness testing
Oppgis på forespørsel

«Oppgis på forespørsel» betyr at vi ikke har publisert tallet, ikke at vi ikke kan levere. Ring eller send forespørsel, så får du det konkret.

Die casting tolerances to ISO 8062, and how they are measured

What holds as cast, what has to be machined, and how it is verified.

Die casting tolerances to ISO 8062 are a starting point, not a promise. Casting gives you a tolerance; if the drawing calls for tighter, the face has to be machined — which means machining allowance, which is metal you pay for and machine time you pay for. Knowing where the line runs is not a technical detail, it is a cost decision.

Tolerances and measurement

1 av 11 bekreftet

Tolerances and measurement

Tolerance grade as cast
Available on request
Tolerance grade after machining
Available on request
Tightest tolerance on a single dimension
Available on request
Documented example — critical tolerances as cast
Garden equipment bracket: bearing fit and pressure tightness held as cast, with no subsequent machining
Surface roughness as cast
Available on request
Surface roughness after blasting
Available on request
Measuring equipment
Available on request
First article inspection (FAI)
Available on request
Measurement report on delivery
Available on request
In-process control
Available on request
Pressure tightness testing
Available on request

Two standards govern this. EN ISO 8062-3 sets tolerance grades for cast dimensions (DCTG), and ISO 2768 sets general tolerances for machined dimensions. A buyer qualifying a supplier asks for both.

We have not published our grades yet. What we can say concretely is that we have parts in production held as cast on critical dimensions: one of our brackets is cast to tolerances for a bearing fit and for pressure tightness, with no subsequent machining at all. That shows the limit sits further out than many assume — but it is an example, not a blanket guarantee.

The practical rule: put tight tolerances only where the function actually needs them. Five critical dimensions on a bracket is normal. Fifty is usually inherited from a drawing originally made for machining from solid.

How to state the requirement in an enquiry: give a grade and a standard, not an adjective. “CT 8 to EN ISO 8062-3 on cast dimensions, ISO 2768-m on machined” is a requirement we can price. “Good tolerances” is not. At the same time, mark which dimensions are functional — bearing fits, hole spacing, seating faces — and which are merely nominal. That marking decides how many operations the part ends up with, and therefore the price per part.

Remember too that the tolerance on a cast dimension grows with the dimension. A tolerance grade is not one number but a table where the band widens with the nominal size — which is why a requirement that is comfortable over 20 mm can be unrealistic over 200 mm on the same part. And where a dimension crosses the parting plane, the die closing tolerance is added on top; such dimensions should either be placed in one die half or machined.

The verification side — measuring equipment, measurement reports and first article inspection — is where we have the least documented in public, and that work is under way now.

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