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Alloys

Aluminium and zinc — and what separates them where it matters.

Designers specify by alloy designation, not by metal. “Aluminium” is not a specification; EN AC-46000 is. The alloy decides what the part will take, whether it can be heat treated, how thin a wall will fill and how the surface behaves under paint or anodising.

Datablad

Alloys

6 av 13 bekreftet
Metals
Aluminium and zinc
Feedstock form
Ingot from established suppliers
Aluminium supplier
Metallco, Toten, Norway — secondary aluminium realloyed against international standards
Aluminium melting point
660 °C
Aluminium casting temperature
680–700 °C
Alloy selection
Made together with the customer, as part of the design review
Aluminium alloys, pressure die casting
Oppgis på forespørsel
Aluminium alloys, gravity
Oppgis på forespørsel
Customer-specified alloy
Oppgis på forespørsel
Material certificate
Oppgis på forespørsel
Melt and batch traceability
Oppgis på forespørsel

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Legeringer

Betegnelse Vanlig navn Strekkfasthet [MPa] Flytegrense [MPa] Forlengelse [%] Hardhet [HB]
EN AC-46000 AlSi9Cu3 240 140 1 80
EN AC-44300 AlSi12 240 130 1 60
EN AC-42100 AlSi7Mg0,3 170 90 2.5 55
EN AC-42100 T6 AlSi7Mg0,3 T6 290 210 4 90
ZP0410 Zamak 5 330 230 7 91
ZP0400 Zamak 3 280 200 10 82

Materialdata er standardverdier fra legeringsstandardene, ikke målinger på våre egne deler.

Aluminium and zinc casting alloys

Aluminium and zinc — and what separates them where it matters.

Designers specify by alloy designation, not by metal. “Aluminium” is not a specification; EN AC-46000 is. The alloy decides what the part will take, whether it can be heat treated, how thin a wall will fill and how the surface behaves under paint or anodising.

Alloys

6 av 13 bekreftet

Alloys

Metals
Aluminium and zinc
Feedstock form
Ingot from established suppliers
Aluminium supplier
Metallco, Toten, Norway — secondary aluminium realloyed against international standards
Aluminium melting point
660 °C °C
Aluminium casting temperature
680–700 °C °C
Alloy selection
Made together with the customer, as part of the design review
Aluminium alloys, pressure die casting
Available on request
Aluminium alloys, gravity
Available on request
Customer-specified alloy
Available on request
Material certificate
Available on request
Melt and batch traceability
Available on request

Material data

Alloys and material data

Six entries cover practically everything we cast: three aluminium alloys and two zinc alloys, with one aluminium alloy listed both as cast and heat treated, because the difference is large enough to be two different materials in practice.

Aluminium 4

Betegnelse Vanlig navn Tetthet [g/cm³] Strekkfasthet [MPa] Flytegrense [MPa] Forlengelse [%] Hardhet [HB] Typisk bruk
EN AC-46000 AlSi9Cu3 2.75 240 140 1 80 The most common European die casting alloy. Brackets, housings and fittings in general industry, where strength and cost matter more than corrosion resistance and appearance.
EN AC-44300 AlSi12 2.65 240 130 1 60 Parts with thin walls and complex geometry, and parts living in damp or marine environments. The best-flowing of the three.
EN AC-42100 AlSi7Mg0,3 2.68 170 90 2.5 55 Gravity cast parts that will be heat treated. This row shows the condition before heat treatment — see the next row for T6.
EN AC-42100 T6 AlSi7Mg0,3 T6 2.68 290 210 4 90 Load-bearing brackets and structural parts where strength and fatigue properties are critical. This is the combination behind the heat treated bracket in our portfolio.

Sink 2

Betegnelse Vanlig navn Tetthet [g/cm³] Strekkfasthet [MPa] Flytegrense [MPa] Forlengelse [%] Hardhet [HB] Typisk bruk
ZP0410 Zamak 5 6.6 330 230 7 91 The stronger of the two common zinc alloys. Brackets and fittings that carry load, and parts that will be tapped.
ZP0400 Zamak 3 6.6 280 200 10 82 The standard zinc die casting alloy. Housings, covers and visible parts where dimensional stability and surface matter most.

Aluminium data: EN 1706. Zinc data: typical published values for the as-cast condition (ASTM B86 / EN 12844). None of the figures are measured on parts cast here. The “Run here” column reads “To be confirmed” until we have confirmed which alloys are actually in production.

Reading guide

How to read the table

  • Tensile strength (Rm) is the stress at which the part breaks. Yield (Rp0.2) is the stress at which it starts to deform permanently — and that is usually what you design against, not Rm.
  • Elongation (A) tells you how tough the alloy is. Low elongation means brittle: the part breaks without bending first. Zinc has substantially higher elongation than die cast aluminium.
  • Density decides the weight of the part. The same geometry weighs 2.4 times more in zinc than in aluminium — and since we price on metal weight, that feeds straight into the part price.
  • The values apply to standard test bars. A real part with varying wall thickness and some porosity normally sits lower. If you have a critical strength calculation, say so — then samples have to be taken from a real part, not read off a table.

Which of these alloys we run day to day is being confirmed. If you have a requirement on the drawing, state the designation in your enquiry — and we will tell you whether we run it, whether we can bring it in, or whether we would propose something else.

We cast in aluminium and zinc. The feedstock arrives as ingot from established suppliers, and the aluminium is secondary aluminium — remelted metal from car parts, beverage cans and facade products, supplied from Metallco at Toten in Norway, where aluminium scrap is realloyed into full casting alloys against international standards.

The alloy is chosen together with you. If you have a requirement on the drawing, we follow it. If you only have a functional requirement — “it must take 4 kN and live outdoors” — we propose an alloy as part of the review.

Which specific designations we run day to day is not published yet. On the alloy table you will find the most relevant standard alloys with material data from the alloy standards, clearly marked as to what is a standard value and what is confirmed here.

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