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Undercut — definition

Geometry that prevents the part from releasing straight out of the die, and therefore requires a moving core.

An undercut is anything that grips the tool: a hole in the side, a groove, a hook, a thread across the draw direction.

The remedy is a slide core. Technically that is no problem, but it costs: a more expensive tool, a longer cycle, an extra parting line on the part, and one more mechanism that can wear or jam.

Often the undercut can be removed with a small geometry change that does not affect the function. It is one of the first things we look for when reviewing a drawing.

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