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Cycle time — definition

The time from one shot to the next — one of the two main drivers of the price of a casting.

The cycle covers closing the die, injection, solidification, opening, ejection and spraying release agent. Solidification is usually the longest element.

Solidification time is governed by wall thickness: a thick section solidifies slowly and costs machine time on every single shot, for the entire life of the series. This is why thinning a heavy section pays twice — less metal and a shorter cycle.

High pressure die casting runs at seconds to tens of seconds per shot. Gravity die casting runs at minutes.

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