Garden equipment
Bracket for garden equipment
An aluminium die casting for consumer volumes, cast with the bearing fit and pressure tightness straight from the tool — with no subsequent machining.
Støping, maskinering og overflate under ett tak — Råde, Norge
The volume part. Here cost per part decides, and every gram removed during design feeds straight into the customer margin for the life of the series.
Det som pleier å gå galt
Hvorfor støping
At consumer volumes, cycle time is everything. A die cast bracket comes out of the tool in seconds, fully formed with holes, ribs and fixing points. The same part machined from billet costs minutes of machine time per piece — and across tens of thousands of parts that difference is the entire business case.
Brackets and mounts in handheld and walk-behind equipment: handle mounts, gear housings, blade mounts, engine mounts, wheel supports. Die cast in aluminium where weight matters, in zinc where the detail is fine and the volume large.
Price is the whole discussion. In this segment the margin sits in the part, not in the brand. We price on metal volume and cycle time, and both can be influenced during design. Removing ten grams of unnecessary metal from a part you make 40,000 of per year is 400 kilos of metal a year — and a shorter cycle, because a thinner section solidifies faster.
This is the most direct form of positive product criticism we practise: here a design change converts into money you can calculate yourself.
Tolerances that avoid post-processing. Every operation after casting costs money in a volume segment. If we can cast the bearing fit directly, without subsequent machining, a whole operation disappears from the calculation. That requires the tolerance requirement to be realistically set and the tool to be built for it — and it is settled before the tool is designed.
Environment across many seasons. The tool sits in a shed over winter, is used in rain and sun, and gets pressure washed. The surface treatment has to be judged against that, not against the shop shelf.
Vibration. Engine mounts see cyclic load for their entire service life. That makes radii and freedom from porosity in loaded sections more important than it sounds for a consumer product.
At very high volumes of a simple part, a foreign die caster will often have a lower hourly rate than we do. Our argument is lead time, seasonal flexibility, proximity to the tool and a part that can arrive fully machined — not the lowest unit price in the world.
We have not published which annual volumes we can handle, or whether we can hold finished goods stock and deliver against call-offs through the season. For this industry that question is often more important than the unit price.
Brackets and load-bearing parts
An aluminium die casting for consumer volumes, cast with the bearing fit and pressure tightness straight from the tool — with no subsequent machining.
Garden equipment
{{body}}
Garden equipment
An aluminium die casting for consumer volumes, cast with the bearing fit and pressure tightness straight from the tool — with no subsequent machining.
State annual volume and order size in the enquiry. Those are the two figures that decide whether casting pays off for you.
Du får en teknisk gjennomgang av delen før pris — og et ærlig svar på om støping er riktig metode.
Vi bruker anonym besøksstatistikk for å forbedre nettstedet. Google Analytics lastes kun hvis du samtykker. Les mer